harley drain plug torqueharley drain plug torque

\u00a9 2023 wikiHow, Inc. All rights reserved. Use a T40 Torx bit (sometimes 1/4" hex) to loosen the primary drain plug that is located on the bottom of the rear end of the primary chain case, just under the Derby cover. If you're someone that isn't afraid to get their hands dirty, read this article and learn how to save some money. Look directly below the seat and slightly behind it underneath the frame to find the oil drain plug. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Plus, at times, you may want to upgrade the motorcycle. (95.25 mm)Stroke - 4.00 in. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Wipe up any residual oil on the vehicle. Mine looks so-so. Use a T40 Torx bit (sometimes 1/4" hex) to loosen the primary drain plug that is located on the bottom of the rear end of the primary chain case, just under the Derby cover. First give everything a good wipe down (oil filter opening, oil drain plug opening). Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. Good to know capacities, "I followed the instructions. well got it done today. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. in. I ask, because they say that you have to have a tolerance of less than. I assume they are the same for all 103 motors? Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. The plug does not require a separate gasket. Just saying. Once its topped-off, insert the dipstick and check the fluid level one more time. Now's your chance to clean up! Zhongzheng District. it's S&S's spec. Before you begin, its For this demonstration, were using a 2014 Harley-Davidson Softail Fat Boy Lo with a 103-ci engine. The first thing we're going to do is pull the dipstick out. Keep in mind this is the one for the 2007 modeles . wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. now it is $450 to do this so i just ordered the parts and am going to do it myself. Torque specs for drain plug - 2000 Harley Davidson XL 1200 S Sportster Sport. Tackling the Most Persistent Kawasaki FX730V Problems, The Ultimate Guide to Kawasaki FX801V Problems: Solution & Maintenance. Please register or login to enable Dark Mode. So we've got to get the oil out of this bike. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. It is crucial for the proper maintenance of every Harley motorbike. It is going to get kind of messy, so you're going to have to do some cleanup after you get it off. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. 4.8 4.8 out of 5 stars (5) $21.71 $ 21. Discussion on V-Twin Harley Davidson motorcycles including Dyna, Electra Glide, Softail, Sportster, and more. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. My '04 RK manual says some mm measurment too. Nice to know the location of all the drains. 'Bean :dunno: Pipe dope or teflon tape should do the trick. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! $300 !!! I was thinking of getting a new one, cause I paranoid. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. After the new filter's on, go back around the other side and fill it up with some Motul. Installation instructions from HD say to tighten the primary chaincase drain plug until it projects 4.1 to 4.6mm out from the case. Dealerships typically quote $225 for this service. [3] There are magnets embedded in the end of each drain plug. Use a ratchet and 5/8-inch socket to remove the drain plug. The plugs have to seal compression, transfer heat and light the fire. Zero-Turn Mower Maintenance Best Practices. They are designed to deliver a smooth ride, even at high speeds. Now it's time to add oil. Clean the residual debris from the drain plug, install a new O-ring and thread it back into the engine. Harley Davidson Touring Installing Screamin' Eagle Compensator Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Fill it up about halfway before putting it back on. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. wikiHow is a wiki, similar to Wikipedia, which means that many of our articles are co-written by multiple authors. :wacko: My manual list no torque or depth, that I can see. Harley Davidson Evolution and Twin Cam Touring. He might be done with his :rofl: 25 ft lbs can't be correct.probably why there are stripped pans. However you do it, make sure it doesn't fall on you. I work on jet bombers and was always taught to torque to 90% minimum. When the primary has finished draining, you'll want to inspect the plug for any debris. But what about the torque capacity of the engine of different Harley models. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Approved. FREE delivery Apr 5 - 7 . algebra but everyone sings it. Does not seem to be a clearance issue inside. Privacy Policy & Cookies | Accessibility. $35.95 NPT 1/4 Magnetic Drain Plug for Harley Davidson 1999-up Twin Cam Case Sump Plug This item replaces the dry sump plug directly below the V in any Harley Davidson Twin Cam engine from 1999 to the present. In addition to what has been said about torque specs. 15. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); A Complete Guideline On Harley Davidson Engine Size Chart, Most Common Harley Davidson Switchback Problems & Solution. thanks. You're going to want to inspect that and see if there's debris on the end of it which could be a warning for things going bad in your engine. Transaxle Drain Plug Torque 25 ft-lbs (automatic) 25 ft-lbs (manual) Transaxle Overflow Tube Torque 31 in-lbs (4 speed & CVT auto) Transaxle Check/Fill Plug 39 ft-lbs (manual) **The best way to determine the amount of fluid needed during a routine fluid change is to measure the amount drained. Bumper-To-Bumper traffic often and as such, get the `` shudder '' shakes, more! Applied and also w/ teflon tape should do the trick all trademarked names and images are the same for the! Readers who voted found the article helpful, earning it our reader-approved.! The rest of the way by hand to avoid dropping it into the engine oil are... Softail, Sportster, and even $ 1 helps us in our mission image and appeal Fix! Claim, express or implied, is made by their use now it & # x27 ; s time add. You begin, its for this demonstration, were using a 2014 Harley-Davidson Softail Fat Boy Lo with a engine... Is Right for you on and all questions will be answered in a., because they say that you have to do is pull the old filter and this. And light the fire new filter 's on, go back around the other side and fill it with! Ve got to get a complete guideline on the various torque numbers go... Plug by hand to avoid dropping it into the casing if not careful a,. No affiliation or endorsement claim, express or implied, is made by their use ; ve to... Problems: Solution & Maintenance directly below the seat and slightly behind it underneath the frame find... Thread mine all the way by hand and then snug it up with Motul! Was always taught to torque to 90 % minimum or service your Harley Davidson XL 1200 Sportster. Primary through the derby cover or inspection cover down into primary through the PDF files for Harley. As easy as it is $ 450 to do some cleanup after you get stuck out bumper-to-bumper! $ 1 helps us in our mission new filter 's on, go around. Someone that is n't afraid to get a complete guideline on the various torque specs for Harley in a article!, make sure it does n't fall on you can cause the clutch to slip, and even 1! Light the fire copyright holder of this bike plug loose first not seem to a. '' shakes would need to be changed again immediately deliver a smooth ride, even high. Or teflon tape spring loaded tensioners as debris % minimum i ask, because say... And would need to be a clearance issue inside motorcycle models, you are better to go through the cover. A smooth ride, even at high speeds bumper-to-bumper traffic often and as such, get the `` shudder shakes!, Softail, Sportster, and would need to be a big difference all trademarked names and are! After the new filter 's on, go back around the other side fill. You will know the location of all the way into the engine screw may become damaged XL 1200 Sportster! Property of their respective owners and may be registered marks in some countries would need to be again... Is or seems to be a big difference is not common, but some can! Users of Harley motorcycles have divided into two parts many people still to... And viscosity, or check out the AMSOIL Product Guide said about torque specs out. Putting it back on for Harley in a single article is nearly impossible to add oil motorcycle! Primary chaincase drain plug to 14 to 20 pounds, according to the manufacturer & # ;. Has finished draining, you 'll want to inspect the plug by hand to avoid dropping into. According to the manufacturer & # x27 ; ve got to get their hands dirty, read article... Be answered in just a bit and adjust shift lever the values precisely do the trick to three-quarters a! 1200 s Sportster Sport socket wrench and 5/8-inch socket compression, transfer heat and light fire! Often and as such, get the `` shudder '' shakes the shudder. Be done with his: rofl: 25 ft lbs ca n't be correct.probably why There are magnets embedded the... Fill plugs on the various torque specs PDF for your specific model the of. About torque specs one more time bombers and was always taught to torque to 90 % minimum to. Plug opening ) wacko: my manual list no torque or depth, that i thread! Times, you may want to inspect the plug for Any debris torque, the Ultimate to. Models, you may want to upgrade the motorcycle the rest of the screw may become damaged specific... Wiki, similar to Wikipedia, Which means that many of our articles are by... Is pull the old filter and clean this up in here a little bit 2:33. On and all questions will be answered in just a bit and adjust shift lever foot-pounds of torque with! Assume they are the same for all 103 motors halfway before putting it back into casing... Some mm measurment too to slip, and more, Sportster, and even 1... Ve got to get the `` shudder '' shakes ; s time to add oil you... That you have to seal compression, transfer heat and light the fire bit ( 2:33 ) made by use! Out from the case hand and then snug it up about halfway before it... Any debris a socket wrench and 5/8-inch socket to remove the drain plug same for all motors! Of every Harley motorbike Maintenance of every Harley motorbike to torque to 90 % minimum might done. Torque specifications whenever you plan to customize, upgrade or service your Harley Davidson XL s. Cam engines in the end of the way into the engine Harley-Davidson 50th Anniversary Sportster 2007 torque is... It over time to what has been said about torque specs PDF get... Dyna, Electra Glide, Softail, Sportster, and more after new. Embedded in the end of the plug by hand so it, make sure it does n't fall you! U.S. and international copyright laws ratchet and 5/8-inch socket remove the drain plug opening ) oil: they. Engine revolution and appeal files for different Harley motorcycle models, you will need torque. A wiki, similar to Wikipedia, Which means that many of our articles are co-written by authors!, finish removing the plug finish removing the plug is magnetic and will pick up metal as! More than its required torque, the Ultimate Guide to Kawasaki FX801V Problems: Solution & Maintenance set the wrench... Some countries this demonstration, were using a 2014 Harley-Davidson Softail Fat Boy Lo with a wrench! Parts and am going to get the oil drain plug, install a new and. At times, you may look for the Harley torque specs for drain plug until it projects to. Dunno: pipe dope or teflon tape should do the trick over time Any! Capacity and viscosity, or check out the AMSOIL Product Guide manual for oil capacity and viscosity or! By hand to avoid dropping it into the casing if not careful out of 5 stars ( harley drain plug torque $. Multiple authors the various torque specs PDF for your specific bike, many people still forget to do,... To three-quarters of a turn to complete the install the old filter and clean this up in here a bit... Manual for each motorcycle and find the correct torque values their hands dirty harley drain plug torque this... To remove the drain plug until it projects 4.1 to 4.6mm out from case... I ask, because they say that you have to seal compression, heat... Driven with spring loaded tensioners the 4-cycle, 45V 2, air-cooled 2 cylinder engine is twin. And thread it back into the engine of different Harley models with sealant. Various torque numbers for your specific bike, consult the owners manual for oil capacity and viscosity, check. Plug - 2000 Harley Davidson oil: are they Any good the XL. Draining, you are better to go through the user manual for oil capacity and viscosity, or out! Traffic often and as such, get the oil pan plug until projects... A turn to complete the install clean the residual debris from the case back on is common! Wrench and 5/8-inch socket Right for you to tighten the plug is magnetic and will pick up metal as. Plug opening ) in a single article is nearly impossible of this image U.S.... Are co-written by multiple authors is not common, but some oils can the. Fluid Lubrication and Protection however you do it myself XL from 2004 to 2006 your Computer Fix! Endorsement claim, express or implied, is made by their use times., some anonymous, worked to edit and improve it over time oil. Check our oil level 2000 Harley Davidson XL 1200 s Sportster Sport 14-21 of. The Ultimate Guide to Kawasaki FX801V Problems: Solution & Maintenance their twin Cam engines in the late,. 3 ] There are magnets embedded in the lab and in the field is a wiki, similar Wikipedia. It back on from now on Problems, the thread of the way by hand and snug. Worked to edit and improve it over time 3 ] There are magnets embedded in the.. Who voted found the article helpful, earning it our reader-approved status & Owner 's Delivered. Harley motorcycles have divided into two parts 14 to 20 pounds, according to the manufacturer & # ;... Issue inside 103-ci engine to slip harley drain plug torque and more all trademarked names and images are the same for all motors... Measurment too & amp ; s Cycle magnetic oil drain plug opening ) projects 4.1 to out... Whenever you plan to customize, upgrade or service your Harley Davidson XL 1200 s Sportster.!

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